Skip to content
Sustainable Design with AI

BioFlow Studio

AI-assisted process modeling for bioprocess simulation, TEA, and LCA.

  • Open source first
  • Reproducible
  • Transparent
  • Extensible
BioFlow Studio flowsheet editor showing connected unit operations, stream data, reactor settings, and AI-assisted modeling guidance
BioFlow Studio interface preview using the approved product mockup.

Overview

What it does

In development

A modeling workspace that brings process simulation, techno-economic analysis, and environmental assessment into one environment, built around open engineering tools.

Evaluating a bioprocess normally means moving between a flowsheet simulator, a spreadsheet for economics, and a separate LCA tool — with assumptions quietly diverging between them. BioFlow Studio keeps process, economics, and environmental impact on the same model, so a change to a unit operation propagates through to cost and footprint.

  • Process modeling built on BioSTEAM
  • Techno-economic analysis and cash flow modeling
  • LCA integration across life cycle stages
  • Scenario and sensitivity analysis
  • Optimisation and scale-up studies
  • Version-controlled, reproducible models

Inside the workspace

See BioFlow Studio in practice

Move from project setup to process modeling and combined economic-environmental analysis without breaking the engineering workflow.

BioFlow Studio project dashboard showing simulations, tasks, and recent projects

Project command center

A shared view of active models, simulation health, tasks, and recent results across process-design projects.

BioFlow Studio flowsheet editor with unit operations and reactor settings

Interactive flowsheet editor

Build and connect unit operations, edit model inputs, inspect stream data, and apply AI-assisted modeling suggestions in context.

BioFlow Studio analysis dashboard showing techno-economic and life cycle assessment results

TEA and LCA analysis

Review economics and environmental results together, including CAPEX, OPEX, cash flow, impact indicators, and comparison baselines.

Interface concepts shown for product direction. Product branding has been corrected using the official asset libraries; labels and details may evolve during development.

Features

Capabilities

What the workspace covers, from setup through to reporting.

Process modeling

Build bioprocess flowsheets with unit operations and thermodynamic models.

TEA & economics

Estimate CAPEX, OPEX, minimum selling price, IRR, and cash flows with transparent, editable models.

LCA integration

Quantify environmental impacts across indicators and life cycle stages from the same flowsheet.

Scenario analysis

Compare design alternatives, feedstocks, process routes, and operating conditions.

Optimisation

Identify favourable designs and operating conditions using built-in optimisers and solvers.

Reproducible models

Version-controlled, shareable, and fully reproducible analyses with documented assumptions.

Integrations

Seamless integrations

BioFlow Studio sits on top of established open-source software rather than a proprietary engine, so models remain portable and results remain checkable.

Connects with

  • BioSTEAMBioSTEAM
  • BrightwayBrightway2
  • thermosteam
  • Python

How it works

How BioFlow Studio works

A single workflow, with assumptions carried through every step rather than re-entered.

  1. 01

    Flowsheet

    Assemble unit operations, streams, and thermodynamic property packages.

  2. 02

    Simulation

    Solve mass and energy balances across the process.

  3. 03

    Economics

    Size and cost equipment, then build the cash flow model.

  4. 04

    Environment

    Attach life cycle inventory and compute impact indicators.

  5. 05

    Trade-offs

    Compare scenarios across cost, yield, and environmental performance.

Open source

Built on BioSTEAM and the open-source ecosystem

BioFlow Studio is an applied workflow layer over BioSTEAM and best-in-class open-source tools for economics, LCA, optimisation, and data.

BioFlow Studio

Flowsheeting, TEA & LCA analysis

BioSTEAM

BioSTEAM

Process modeling framework

thermosteam

Thermodynamics

Brightway

Brightway2

LCA

optlang

Optimization

pandas

Data

Use cases

Where it applies

Representative applications for process, economic, and environmental evaluation.

Green hydrogen

Green hydrogen

Design and evaluate hydrogen production pathways with TEA, LCA, and scenario analysis.

Bioprocess evaluation

Bioprocess evaluation

Assess fermentation, downstream processing, and product recovery systems.

Sustainable materials

Sustainable materials

Model bio-based polymers, fuels, and chemicals from renewable feedstocks.

Circular manufacturing

Circular manufacturing

Evaluate circular strategies, waste valorisation, and resource recovery systems.

Status

Development status

In developmentOnboarding early collaborators now.

BioFlow Studio is an applied workflow layer built around BioSTEAM and other open-source tools.

Also from SDAI

LCAgo

AI-assisted workspace for life cycle assessment workflows.

Explore LCAgo

Interested in BioFlow Studio?

Tell us about the systems you model and the decisions you need to support. We're onboarding early collaborators now.